Course Overview
The Certification Course on Plant Maintenance is a comprehensive six-month weekend
program designed to equip technical professionals with hands-on skills in industrial
plant maintenance, troubleshooting, and operational efficiency. The course emphasizes
real-world applications, industry practices, and practical modules, enabling participants
to learn directly from experienced industry professionals.
About the Course:
This certificate course is ideal for maintenance technicians and supervisors, mechanical,
electrical, and instrumentation professionals and individuals working in chemical
and process industries
The program provides strong technical knowledge in plant equipment maintenance,
diagnostics, and safety practices, ensuring readiness for industrial roles.
Course Highlights:
Weekend classes suitable for working professionals
Expert faculty from academia and industry
Hands-on case studies and practical tools
Limited batch size (30 participants) for better learning
Eligibility Criteria:
Due to the technical nature of the course, candidates must meet any one of the following:
10th Pass + 5 Years of Industry Experience
12th Pass + 3 Years of Industry Experience
Diploma / B.Sc. / M.Sc. in relevant fields
Course Duration: 6 Months
Schedule: Saturdays (6 hours/week)
Total Intake: 30 Participants
Teaching Methodology:
Classroom learning
Practical demonstrations
Industry case studies
Learning Resources
Study notes
PDF materials
Continuous Assessment & Certification
Successful candidates will receive a Certificate of Completion
Course Fee:
₹35,000/-
Payment Mode:
DD/Cheque in favor of:
“Ankleshwar Rotary Education Society”
Terms & Conditions:
Full course fee must be paid at the time of registration.
Course Syllabus (Total: 144 Hours)
1. Mechanical Systems
Pumps & Compressors: Types, operation, troubleshooting
Refrigeration & Air Conditioning Systems: Principles, components, maintenance
Boiler Operation & Maintenance: Safety, routine checks, efficiency
Bearings & Lubrication: Failures and lubrication techniques
Shaft Alignment: Importance and alignment methods
Mechanical Seals: Selection, installation, maintenance
2. Analysis & Diagnostics
Balancing & Vibration Analysis
Condition Monitoring Techniques
Non-Destructive Testing (NDT): UT, RT, PT, MT
Mechanical Measurement: Pressure, flow, and other instruments
3. Process & Instrumentation
Reactors: Fundamentals and maintenance
Electrical Instrumentation: Signals, calibration, SCADA basics
Electrical Maintenance: Motors, transformers, switchgear
Electrical Safety: LOTO, PPE, hazard response
4. Maintenance Strategies
Preventive Maintenance
Predictive Maintenance
Corrective Maintenance Planning
5. Safety in Maintenance
Industrial safety practices
Permit-to-work system
Emergency handling
Hazard identification
PPE usage and compliance
6. Utilities & Plant Services
Boilers and steam systems
Cooling water systems
Air compressors
Chilled water systems
7. Basics of Computer & Digital Systems
MS Office for maintenance reporting
Digital logbooks
Basic networking concepts
8. Soft Skills
Report writing
Email communication
Interview preparation
Workplace discipline and teamwork
Key Learning Outcomes:
Upon successful completion, participants will be able to:
Perform maintenance and troubleshooting of plant equipment Apply preventive and
predictive maintenance techniques Understand industrial safety and emergency response
systems Improve energy efficiency in plant operations Use diagnostic tools for fault
detection and analysis